Automatic Rubber Recycling Plant For Efficient Tire Recycling
| Имя | Fully aitomatic tire recycling line |
| Сырье | Tires under 1200 mm, including car tires, bus tires, truck tires, etc. |
| Конечные продукты | 10-40 mesh rubber powder, or adjustable rubber granules, blocks |
| Емкость | Индивидуальные |
| Гарантия | One year warranty for free |
| Услуги | Техническая поддержка и установка на месте. |
Теперь вы можете уточнить технические подробности у наших менеджеров проектов.
Our fully automated rubber recycling plant is designed to convert scrap tyres into rubber blocks, granules, or powder for recycling. The equipment is efficient, easy to operate, and can effectively help you start or improve your tire recycling business!
Application of the Fully Automatic Tire Recycling Line
Our fully automatic rubber recycling plant is designed for tyres under 1200mm in diameter, including car, bus, truck, etc, tires. Through integrated pre-treatment, shredding, grinding, and magnetic and fiber separating, it efficiently produces high-quality rubber powder (10-40 mesh) with over 99% purity. The output fully meets industry requirements for modified asphalt, athletic tracks, recycled rubber products, and more!
We can provide customised recycling solutions for tire recyclers, tire manufacturers, recycled rubber producers, waste recycling stations, etc.
Key Features of Our Rubber Powder Production Line
- Three flexible configurations are available to meet different tire recycling needs.
- Rubber powder of different fineness (10-40 mesh) can be customised.
- Key parts are made of alloy and other wear-resistant materials, and CE and ISO certificates can be provided.
- Graded recycling of rubber, steel wire, nylon, etc., with the purity of more than 99% of rubber powder.
- Fully automatic operation, safer and more efficient, with the highest rubber recycling efficiency of up to 2,300 kg/h.
Three Hot-selling Tire Recycling Solutions for Different Needs
The rubber powder production process consists of: pre-treatment, tire shredding, tire milling, and screening. Depending on the type of tyre or the tire shredder power, different pre-treatment methods can be selected.
Tire Recycling Plant 1
If the tires are smaller or more powerful, they do not need to be pre-treated and can be recycled directly through the tire shredder and the tire grinding and screening systems (mills, magnetic separators, nylon sorters).
Rubber Recycling Plant 2
- Tire debeader removes steel wires from old tires
- The tire cutting machine cut scrap tires into 2-3 pieces.
- Tire shredder crushes rubber into 50-100 mm blocks
- Grind and screen with the rubber powder making system
Crumb Rubber Making Line 3
- Remove the tire bead that contains many steel wires and cut the scrap tires for easier shredding.
- Use the wire separator separates steel wires and rubber.
- Shred rubber from steps 1 and 2 into 50-100 mm blocks.
- Mill and screen for premium tire powders.
Details of Tire Recycling Machines
Tire debeader
Our hydraulic tire wire drawing machine harnesses high-pressure hydraulic force to firmly grip and extract steel bead wires from tires, ensuring efficient separation and protecting downstream shredding equipment. It is the first step in the Rubber Recycling Plant 2.
- Type: Single hook/ double hook tire debeader
- Capacity: 20-30/ 40-50 pcs per hour
- Power: 11/ 18.5 KW
- Application: 900-1200 mm tires
Tire cutter
Made of Cr12MoV blades, the tire cutting machine is hard and wear-resistant, efficiently cuts rimless tires up to 1200mm to rubber blocks up to 900mm.
- Capacity: 60 pcs/h
- Input: 900-1200 mm tires
- Output: tire blocks ＜900 mm
- Power: 7.5 KW
- Blade Material: Cr12MoV
Tire bead cutting and removing machine
Integrating the bead removal and cutting functions in one machine reduces material transfer time and is safer and more efficient. It is the first step in the pre-processing of the Tire Recycling Line 3.
- Capacity: 3 t/h
- Power: 7.5+3 KW
- Input: 900-1200 mm tires
- Output: ＜900 mm tires
Tire steel wire separator
The tire steel wire separator machine, made from durable materials, efficiently separates rubber from steel wire using mechanical tearing and rolling. Typically positioned after the tire bead removal and cutting machine in Tire Recycling Solution 3, it enhances the purity of rubber powder and protects downstream equipment.
- Capacity: 120 pcs/h
- Power: 18.5 KW
- Weight: 1800 kg
- Machine Size: 2*1.9*1.8m
Tire shredder
The tire shredder for sale is widely used in rubber recycling plants to process pre-treated tires into uniform rubber pieces ranging from 5 to 100 mm. It is suitable for small passenger tires, <900 mm tire blocks, and dismantled OTR (off-the-road) tires.
The tire shredder offers adjustable particle size, high power, and capacity with a robust structure for continuous high-efficiency operation. Key components, like the screen and blades, are easily dismantled for maintenance.
| Модель | 900 | 1000 | 1200 | 1500 | 1800 |
| Capacity(t/h) | 2 | 4 | 5-6 | 8-10 | 15-20 |
| Power(KW) | 64.5 | 94.5 | 157 | 188.5 | 328.5 |
| Input Size(mm) | ＜900 | ＜1000 | ＜1200 | ＜1200 | ＜1400 |
| Output Size(mm) | 50 | 60 | 60 | 75 | 100 |
| Blade Thickness(mm) | 50 | 60 | 60 | 75 | 100 |
| Blade Number | 16 | 16 | 18 | 20 | 18 |
Tire grinder and magnetic separator
The tire grinding and screening system features a precision tire grinder and two-stage magnetic separators. It efficiently mills rubber particles from 30-100 mm to a fine powder of 10-40 mesh while removing iron impurities, achieving a purity of 99% for optimal reuse. The specific capacities of various models are as follows.
| Output Szie\Model | SL-350 Line | SL-400 Line | SL-450 Line | SL-560 Line | SL-560 D Line | SL-660 Line |
| 10 mesh | 250-300 | 400-500 | 500-600 | 900-1000 | 1500-1600 | 2100-2300 |
| 20 mesh | 180-230 | 300-350 | 400-500 | 600-700 | 1200-1300 | 1600-1700 |
| 30 mesh | 150-210 | 240-280 | 350-450 | 450-550 | 1000-1100 | 1200-1300 |
| 40 mesh | 80-120 | 150-175 | 200-250 | 300-350 | 800-900 | 900-1000 |
Fiber screening machine
The fiber separator utilizes wind sorting and density differences to efficiently separate fine fibers from rubber powder, enhancing its purity. With adjustable wind speed and energy-efficient operation, this equipment is ideal for rubber recycling and other chemical industries for fine particle separation and classification.
- Capacity: 800-1000 kg/h
- Motor Speed: 760 r/min
- Motor Power: 5.5 KW
- Machine Size: 1500*1500*3400mm
Professional Tire Recycling Machines for Sale
Our fully automatic rubber recycling plants have a modular design, allowing for flexible customization. They efficiently produce rubber blocks, granules, or powders with adjustable particle sizes for various industry applications. Please feel free to contact us to find the right tire recycling solution for you!