Tire Bead Wire Remover for Tire Recycling | Tire Steel Wire Separator Machine

A tire bead wire remover is designed to separate the steel wire embedded inside scrap tire beads, helping tire recyclers recover clean rubber and valuable steel wire.

EFFICIENT provides two types of tire wire removal machines for different applications: one for standard tires below 1200mm and another heavy-duty OTR tire bead wire remover for large mining and construction tires. These machines improve recycling efficiency, reduce manual labor, and increase the value of recovered materials.

Which Tire Can a Tire Bead Wire Remover Process?

During tire manufacturing, strong steel wires are embedded inside the bead area to maintain tire strength. Before further recycling, these steel wires need to be removed to avoid damaging downstream equipment and improve rubber purity.

The tire bead wire remover is mainly used for:

• Passenger car tires
• Truck tires
• Commercial vehicle tires
• Agricultural tires
• Mining and construction OTR tires

For normal scrap tires, the machine handles tire bead rings from tires below 1200mm. For oversized OTR tires, the special OTR steel ring separator can process 1400- 4000 mm tire bead rings.

Final Products After Tire Bead Wire Removal

After processing by the tire wire removal machine, two valuable materials are obtained:

Recovered Steel Bead Wire

The separated steel wire can be collected as recyclable scrap metal.

Benefits:

• Higher steel recycling value
• Easier transportation and storage
• Reduced rubber contamination

Clean Rubber Material

After removing the bead wire, the rubber part can be further processed into:

• Crumb rubber
• Rubber powder
• Rubber mulch
• Rubber flooring materials
• Recycled rubber products

Removing bead wire first helps improve the efficiency of the complete tire recycling process.

Two Types of Tire Bead Wire Remover Solutions

EFFICIENT provides different steel ring separator machines according to tire size and recycling requirements.

Article	Standard Tire Bead Wire Remover	OTR Tire Steel Ring Separator
Application	Standard tires, truck tires	Mining and heavy-duty OTR tires
Tire size	Below 1200mm	1400-4000mm tire bead rings
Main function	Remove bead steel wire from normal tires	Separate large OTR steel rings
Modèle	SWS-100	OTR Steel Ring Separator
Puissance du moteur	18,5 kW	35.5KW
Capacité	About 120 pcs/h	1 bead ring per 2-5 minutes
Taille de la machine	2 × 1.9 × 1.8m	3.65 × 2.1 × 1.95m
Poids	1800kg	6200kg

The standard tire steel wire separator uses a simple and efficient structure for normal tire recycling applications. Its capacity is about 120 tire bead rings per hour.

The OTR model is built for extremely large tire bead rings, with a heavy-duty structure and a processing range of 1400- 4000 mm OTR tires.

How Does a Tire Bead Wire Remover Work?

The working principle of the tire bead wire remover is based on mechanical extrusion and separation.

The main working parts are two rotating roller shafts running at the same speed.

The process includes:

1. The cut tire bead ring enters between two rollers.
2. The rollers squeeze and pull the bead section.
3. The steel wire and rubber are separated through continuous extrusion, shearing, and tearing forces.
4. The steel ring is completely separated after repeated processing.

The standard tire steel wire separator uses two relative rotary roll shafts to squeeze, shear, and tear the tire bead until the steel wire is separated from the rubber.

Advantages of EFFICIENT Tire Bead Wire Remover

1. High Steel Recovery Efficiency

The machine efficiently separates embedded bead wire, allowing recyclers to recover valuable steel materials.

2. Reduce Manual Labor

Compared with manual cutting and pulling methods, the tire wire removal machine greatly improves processing speed and safety.

3. Protect Downstream Recycling Equipment

Removing steel wire before shredding reduces wear on shredders and grinders.

4. Improve Recycling Profitability

Both recovered steel and rubber have recycling value, helping customers maximize profit from every scrap tire.

5. Solutions for Different Tire Sizes

From standard truck tires to huge mining tires, EFFICIENT provides suitable tire steel wire separator solutions.

How to Choose the Right Tire Wire Removal Machine?

Before purchasing a tire bead wire remover, consider:

1. Tire Size

• Below 1200mm tires → Standard tire bead wire remover
• 1400-4000mm OTR tires → OTR steel ring separator

2. Processing Capacity

Choose the machine according to:

• Daily tire processing quantity
• Recycling plant size
• Final product requirements

3. Complete Recycling Line

If you plan to build a complete tire recycling plant, the bead wire remover can work together with:

1. Standard Tire Recycling Line: Tire Sidewall Cutter → Tire Bead Wire Remover → Coupeuse de bandes de pneu → Coupeuse de blocs de pneu → Tire Shredder → Tire Grinding Line
2. OTR Tire Recycling Line: OTR Tire Dismantler → OTR Tire Wire Removal Machine → Tire Cutting Machine → Tire Shredder → Tire Crushing Line

If you already have a tire recycling system, you can purchase the tire bead wire remover as a standalone machine and integrate it with your existing equipment. For new recycling projects, EFFICIENT also provides complete tire recycling line solutions. Contact us anytime for professional equipment selection advice.

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